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![大圖_edited.jpg](https://static.wixstatic.com/media/c489fd_a15a770069c74a419b2ab2521702edf3~mv2.jpg/v1/fill/w_147,h_65,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/c489fd_a15a770069c74a419b2ab2521702edf3~mv2.jpg)
Production Process
![Layers_edited.jpg](https://static.wixstatic.com/media/c489fd_9cd206641089437a839cb39f09e7febd~mv2.jpg/v1/fill/w_38,h_58,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/c489fd_9cd206641089437a839cb39f09e7febd~mv2.jpg)
![毛刷製作過程(無字)_edited.png](https://static.wixstatic.com/media/c489fd_3e87577d1ed54798b945875c7a86fdcd~mv2.png/v1/fill/w_47,h_7,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/%E6%AF%9B%E5%88%B7%E8%A3%BD%E4%BD%9C%E9%81%8E%E7%A8%8B(%E7%84%A1%E5%AD%97)_edited.png)
Combing
Shaping
Potting
Assembling
Packaging
Step 1 - Combing
Trimming
Trim the bristles to the required length
Combing
Use a small comb to remove irregular hair
Blending
Evenly blend different type of bristles
Dividing
Divide the bristle roots from the tips
![Step1-5(cut).png](https://static.wixstatic.com/media/c489fd_81316e5acaff46d9ad5cf7ebd4bb5192~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step1-5(cut).png)
![Step1-4.png](https://static.wixstatic.com/media/c489fd_14c8df24d512464598ff8b49164177a3~mv2.png/v1/fill/w_103,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step1-4.png)
![Step1-1(Mix).png](https://static.wixstatic.com/media/c489fd_785f095dd68a430e90998289c6f30449~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step1-1(Mix).png)
![Step1-3(divide).png](https://static.wixstatic.com/media/c489fd_d7be198b80c6471b8a56b75d7b32ca5b~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step1-3(divide).png)
step1
Sieving
Use a sieve to remove bristles that have broken tips or lack pointed ends
![Step1-4](https://static.wixstatic.com/media/c489fd_f72fe308e3784925abe93e383c980d11~mv2.jpg/v1/fill/w_58,h_58,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/Step1-4.jpg)
Step 2 - Shaping
step2
Measuring and stretching bristles
Stick the desired number of bristles out of the tube and measure the length to confirm
![_DSC9460_edited.jpg](https://static.wixstatic.com/media/c489fd_5688021729d244a9afae1cdaf17e5910~mv2.jpg/v1/fill/w_88,h_58,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/_DSC9460_edited.jpg)
Mold shaping
Place a suitable amount of arranged bristles into the mold and shake to align the tips. Bind the bristles with a coil to stabilize them, then remove the bound bristles from the mold and trim off the excess thread (or untie the string)
![Step2-100](https://static.wixstatic.com/media/c489fd_6794552ce66e48218a2301839c704fd1~mv2.jpg/v1/fill/w_88,h_58,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/Step2-100.jpg)
Inserting into the tube
Wrap the bristles with a plastic sleeve and insert them into the outer tube. Then, remove the plastic sleeve from between the bristles and the outer tube
![Step2-200](https://static.wixstatic.com/media/c489fd_78bfeb4714a54ab4a1bc5507b699d5dc~mv2.jpg/v1/fill/w_88,h_58,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/Step2-200.jpg)
Flattening
Flatten the tube opening to the required thickness and length according to the work order
![Step2-2.png](https://static.wixstatic.com/media/c489fd_032df92545b94a399811debdb4ddc594~mv2.png/v1/fill/w_103,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step2-2.png)
Removing inverted roots
Inspect for bristles with inverted roots and remove them
![Step2-3.png](https://static.wixstatic.com/media/c489fd_28bac83bd3544936b28574e80d766b19~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step2-3.png)
Step 3 - Potting
step3
Gluing
Apply adhesive to the formed brush head to fix its shape after molding.
![Step3](https://static.wixstatic.com/media/c489fd_f0f0b5a49d5f45e397a07b7f168e3cfb~mv2.jpg/v1/fill/w_58,h_58,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/Step3.jpg)
step 4 - Assembling
Assembly
First piece verification with quality inspector required
Cap Brush
Cover brush head with PVC tube to protect brush head.
![Step4-1.png](https://static.wixstatic.com/media/c489fd_9f37a0a6ae624c3baa2487113fc77951~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step4-1.png)
![Step4-2.png](https://static.wixstatic.com/media/c489fd_a5804ede456d48f9933c202df81f7522~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step4-2.png)
step4
Sterilization
and Cleaning
Move the dried brushes to sterilization machine; clean brush heads and handles from dirt with cloth and alcohol.
![Step4-3.png](https://static.wixstatic.com/media/c489fd_4a19239c708a462785310d4517b7c74a~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step4-3.png)
step 5 - Packaging
Individual packaging
Place brushes into designated packaging (e.g., PET cylinder, OPP bag, PVC bag).
packaging
Seal boxes, use packing machine for packaging, and transfer to the shipping area.
![Step5-1.png](https://static.wixstatic.com/media/c489fd_29fea8b5902f41b0b88920b856f1508d~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step5-1.png)
![Step5-2.png](https://static.wixstatic.com/media/c489fd_b5c826c14c0c44dbb452b704dbf2f4b2~mv2.png/v1/fill/w_102,h_58,al_c,q_85,usm_0.66_1.00_0.01,blur_2,enc_auto/Step5-2.png)
step5
![公司介紹_三背_edited.jpg](https://static.wixstatic.com/media/c489fd_c9c593294c4e4ca5b202b4d9e1e6a081~mv2.jpg/v1/fill/w_147,h_61,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/c489fd_c9c593294c4e4ca5b202b4d9e1e6a081~mv2.jpg)
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