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Production Process

Material

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Printing

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Combing

Shaping

Potting

Assembling

Packaging

Step 1 - Combing

Trimming
Trim the bristles to the required length

Combing
Use a small comb to remove irregular hair

Blending
Evenly blend different type of bristles

Dividing
Divide the bristle roots from the tips

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step1

Sieving
Use a sieve to remove bristles that have broken tips or lack pointed ends

Step1-4

Step 2 - Shaping

step2

Measuring and stretching bristles
Stick the desired number of bristles out of the tube and measure the length to confirm

Mold shaping
Place a suitable amount of arranged bristles into the mold and shake to align the tips. Bind the bristles with a coil to stabilize them, then remove the bound bristles from the mold and trim off the excess thread (or untie the string)

Step2-100

Inserting into the tube
Wrap the bristles with a plastic sleeve and insert them into the outer tube. Then, remove the plastic sleeve from between the bristles and the outer tube

Step2-200

Flattening
Flatten the tube opening to the required thickness and length according to the work order

Removing inverted roots
Inspect for bristles with inverted roots and remove them

Step 3 - Potting

step3

Gluing
Apply adhesive to the formed brush head to fix its shape after molding.

Step3

step 4 - Assembling

Assembly
First piece verification with quality inspector required

Cap Brush
Cover brush head with PVC tube to protect brush head.

step4

Sterilization
and Cleaning
Move the dried brushes to sterilization machine; clean brush heads and handles from dirt with cloth and alcohol.

step 5 - Packaging

Individual packaging
Place brushes into designated packaging (e.g., PET cylinder, OPP bag, PVC bag).

packaging
Seal boxes, use packing machine for packaging, and transfer to the shipping area.

step5

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